ELECTROFUSION

Integrity Fusion Products has been known for their impressive product line of Electrofusion fittings since their start in 2007. Now, the IntegriFuse Electrofusion line continues to grow to include even more innovative products than ever before!

Electrofusion of HDPE uses electrofusion fittings which have small copper wires imbedded within the interior of the fitting. Electric current is then run through those wires using an electrofusion processor (click our equipment page our industry-leading I Fuse 105 Electrofusion Processor) creating heat, and in turn melting the HDPE on the inside of the fitting and the outside of the pipe creating a homogenous bond and leak free joint.

All IntegriFuse Electrofusion fittings must be installed by a qualified and experienced technician.

Electrofusion Coupler

IntegriFuse SDR 11 IPS

IntegriFuse SDR 17 IPS

IntegriFuse SDR 11 IPS Electrofusion Couplers

Suitable for use on IPS SDR 9 to SDR 17 HDPE Pipe (Fusing from SDR 21 to SDR 32.5 may require special barcode)
Nominal SizeODDLWeightItem CodeNotes
1" IPS1.315"1.7"3.4"0.1 lbs. 200302FM 200 / FM 232
1 ¼" IPS1.660"2.2"3.7"0.2 lbs. 200303FM 200 / FM 232
1 ½" IPS1.900"2.7"3.9"0.4 lbs. 200304FM 200 / FM 232
2" IPS2.375"3.2"4.6"0.5 lbs. 200305FM 200 / FM 232
3" IPS3.500"4.4"5.0"0.9 lbs. 200307FM 200 / FM 232
4" IPS4.500"5.9"5.9"2.1 lbs. 200310FM 200 / FM 232
5" IPS5.563"6.9"6.5"2.9 lbs. 200312FM 200 / FM 232
6" IPS6.625"8.7"7.9"5.3 lbs. 200314FM 200 / FM 232
8" IPS8.625"10.7"8.9"8.6 lbs. 200317FM 200 / FM 232
10" IPS10.750"13.3"9.8"15.4 lbs. 200320FM 200 / FM 232
12" IPS12.750"15.9"11.4"24.3 lbs. 200323FM 200 / FM 232
14" IPS14.000"17.2"11.8"30.9 lbs. 200326FM 200 / FM 232
16" IPS16.000"19.8"13.9"40.1 lbs. 200329FM 200 / FM 232
18" IPS18.000"22.3"16.7"65.3 lbs. 200332FM 200 / FM 232
20" IPS20.000"24.8"18.0"99.2 lbs. 200335FM 200 / FM 232
22" IPS22.000"27.4"19.5"121.3 lbs. 200336FM 200 / FM 232
24" IPS24.000"30.6"19.8"160.9 lbs. 200338FM 200 / FM 232
26" IPS26.000"31.9"20.2"172.0 lbs. 200339FM 200
28" IPS28.000"34.5"20.7"176.4 lbs. 200341FM 200
30" IPS30.000"37.0"20.7"237.7 lbs. 200343
32" IPS32.000"39.6"20.7"264.6 lbs. 200345
34" IPS34.000"42.1"21.7"308.7 lbs. 200355
36" IPS36.000"44.1"21.1"319.7 lbs. 200347
42" IPS42.000"51.2"22.6"465.2 lbs. 200349
48" IPS48.000"58.7"26.2"661.4 lbs. 200351

IntegriFuse SDR 11 DIPS Electrofusion Couplers

Suitable for use on IPS SDR 9 to SDR 17 HDPE Pipe
Nominal SizeODDLWeightItem CodeNotes
4" DIPS4.800"6.0"6.1"2.0 lbs.200309FM 200 / FM 232
6" DIPS6.900"8.5"7.5"5.1 lbs.200313FM 200 / FM 232
8" DIPS9.050"11.2"8.6"9.9 lbs.200316FM 200 / FM 232
10" DIPS11.100"13.6"9.8"14.9 lbs.200319FM 200 / FM 232
12" DIPS13.200"16.3"11.8"25.6 lbs.200322FM 200 / FM 232
14" DIPS15.300"18.9"13.9"41.3 lbs.200325FM 200 / FM 232
16" DIPS17.400"21.3"16.6"62.2 lbs.200328FM 200 / FM 232
18" DIPS19.500"25.0"17.9"102.5 lbs.200331FM 200 / FM 232
20" DIPS21.600"27.4"19.5"132.3 lbs.200334FM 200 / FM 232
24" DIPS25.800"31.9"20.3"176.4 lbs.200337FM 200 / FM 232
30" DIPS32.000"39.6"20.7"264.6 lbs.200356
36" DIPS38.300"47.4"22.8"Special Order
42" DIPS44.500"54.0"25.2"Special Order
48" DIPS50.800"Special Order

SDR 11 CTS Electrofusion Couplers

Suitable for use on IPS SDR 9 to SDR 17 HDPE Pipe
Nominal SizeODDLWeightItem Code
1/2" CTS0.84"1.61"2.80"0.1 lbs.290400
3/4" CTS1.050"1.61"2.80"0.1 lbs.290402

IntegriFuse SDR 17 IPS Electrofusion Couplers

Suitable for use on IPS SDR 7 to SDR 9 HDPE Pipe
Nominal SizeODDLWeightItem CodeNotes
22" IPS22.000"25.0"17.9"200360FM 150
24" IPS24.000"28.0"19.9"200361FM 150
26" IPS26.00029.6"19.7"200362FM 150
28" IPS28.000"31.9"19.3"115 lbs.200340FM 150
30" IPS30.000"34.3"19.3"152 lbs.200342FM 150
32" IPS32.000"36.6"19.7"168 lbs.200344FM 150
34" IPS34.000"38.7"20.5"200363FM 150
36" IPS36.000"40.9"20.1"200346FM 150
42" IPS42.000"48.0"21.3"278 lbs. 200348FM 150
48" IPS48.000"54.5"25.2"353 lbs. 200350FM 150
54" IPS54.000"61.3"24.80"200355SDR 15.5/17

IntegriFuse SDR 7 IPS

IntegriFuse SDR 26 IPS

IntegriFuse SDR 7 IPS Electrofusion Couplers

Suitable for use on IPS SDR 7 to SDR 9 HDPE Pipe
Nominal SizeODDLWeightItem CodeNotes
2" IPS2.375"3.46"4.53"0.7 lbs200306FM 267 / FM 400
3" IPS3.500"4.92"5.20"1.5 lbs200308FM 267 / FM 400
4" IPS4.500"6.30"6.30"3.0 lbs200311FM 267 / FM 400
6" IPS6.625"9.33"7.87"8.2 lbs200315FM 267 / FM 400
8" IPS8.625"12.13"9.84"17.1 lbs200318FM 267 / FM 400
10" IPS10.750"15.16"10.83"30.2 lbs200321FM 267 / FM 400
12" IPS12.750"18.50"13.94"65.0 lbs200324FM 267 / FM 400
14" IPS 14.000"19.53"13.78"67.4 lbs200327FM 267 / FM 400
16" IPS16.000"22.44"15.87"101 lbs200330FM 267 / FM 400
18" IPS18.000"25.00"17.91"139 lbs200333FM 267 / FM 400
20" IPS20.000"28.00"18.50"200357FM 267 / FM 400
22" IPS22.000"30.90"19.70"200358FM 267 / FM 400
24" IPS24.000"33.60"20.70"200359FM 267 / FM 400

IntegriFuse SDR 26 IPS Electrofusion Couplers

Suitable for use on IPS SDR 17 to SDR 26 HDPE Pipe (Barcodes for SDR 32.5 upon request)
Nominal SizeODDLItem Code
28" IPS28.000"30.55"13.78"200400
30" IPS30.000"33.46"15.35"200401
32" IPS32.000"35.63"16.73"200402
36" IPS36.000"39.88"16.73"200403
42" IPS42.000"47.64"17.72"200404
48" IPS48.000"52.36"17.72"200405
54" IPS54.000"

The IntegriFuse Difference: Large Diameter Electrofusion Couplers

  • Improved technology eliminating the need for pre-heating procedures
  • Utilizes higher Amperage (105A) to create more heat, allowing the pipe to expand to help reduce any gaps between pipe and coupler
  • Higher amperage allows for larger gaps to start fusion process
  • Higher amperage also results in deeper melt penetration
  • Wider fusion zones for increased surface melt
  • Wider cold zones allowing for more flexibility in pipe stab depth
  • fittings created with traceability bar codes
  • All couplers through 54″ are injection molded (not fabricated out of pipe or billet as other brands)
  • Pop up melt indicators
  • Cooling time listed on coupler indicates when the fitting joint can be fully pressure tested, eliminating the need for guesswork
  • Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards
  • FM Approved
  • AWWA C906 NSF/ANSI 61

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Branch Saddles

Water – 200 PSI (ASTM) / 232 PSI (ISO) | Gas – 100 PSI @ 73° F Sustainable Maximum Operating Pressure

Designed for use on IPS SDR 11 to SDR 17 HDPE Pipe

IntegriFuse Electrofusion Branch Saddles

OutletBaseHeightStraps IncludedItem CodeNotes
2" IPS3" IPS3.50"1200279
2" IPS4" IPS3.50"1200276
2" IPS4" DIPS3.50"1200275
2" IPS6" IPS - 6" DIPS3.50"1200274
2" IPS8" IPS - 10" DIPS3.50"1200200FM 175
2" IPS12" IPS - 18" IPS3.50"1200203FM 175
2" IPS20" IPS - 22" IPS3.50"2200241FM 175
2" IPS24" IPS - 42" IPS3.50"2200254FM 175
3" IPS6" IPS - 6" DIPS3.50"1200281
3" IPS8" IPS - 10" DIPS3.50"1200217FM 175
3" IPS12" IPS - 18" IPS3.50"1200223FM 175
3" IPS20" IPS - 22" IPS3.50"2200210FM 175
3" IPS20" IPS - 36" IPS3.50"2200255FM 175
4" IPS6" IPS4.30"2200277FM 175
4" IPS8" IPS4.30"2200218FM 175
4" IPS10" IPS4.30"2200220FM 175
4" IPS12" IPS - 16" DIPS4.30"2200206FM 175
4" IPS18" IPS - 20" DIPS4.30"2200234FM 175
4" IPS22" IPS - 26" IPS4.30"2200212FM 175
4" IPS28" IPS - 32" IPS4.30"2200272FM 175
4" IPS34" IPS - 42" IPS4.30"2200216FM 175
6" IPS10" IPS4.30"2200278FM 175
6" IPS12" IPS4.30"2200224FM 175
6" IPS18" IPS - 20" DIPS4.30"2200235FM 175
6" IPS22" IPS - 26" IPS4.30"2200214FM 175
6" IPS28" IPS - 32" IPS4.30"2200273FM 175
6" IPS12" DIPS4.30" 2200231
8" IPS12" IPS7.90"2200225
8" IPS16" IPS7.90"2TBD
8" IPS18" IPS7.90"2TBD
8" IPS22" IPS7.90"2200211
8" IPS24" IPS7.90"2TBD
8" IPS26" IPS7.90"2200213
8" IPS30" IPS7.90"2TBD
8" IPS36" IPS7.90"2TBD
10" IPS16" IPS7.90"2TBD
10" IPS18" IPS7.90"2TBD
10" IPS20" IPS7.90"2TBD
10" IPS24" IPS7.90"2TBD
12" IPS32" IPS2200215

Threaded Branch Saddles

Water – 200 PSI (ASTM) / 232 PSI (ISO) | Gas – 100 PSI @ 73° F Sustainable Maximum Operating Pressure

Designed for use on IPS SDR 11 to SDR 17 HDPE Pipe

IntegriFuse Electrofusion Threaded Branch Saddles

Outlet (DE1)Base (DE)HeightStraps IncludedItem CodeNotes
2" Brass Female NPT3" IPS4.05"1200801
2" 316SS Female NPT3" IPS4.05"1200802
1” Brass Female NPT3" IPS3.55"1200803
1” 316SS Female NPT3" IPS3.55"1200804
1” Brass Female CC3" IPS3.55"1200805
2” Brass Female NPT4" IPS4.05"1200806
2" 316SS Female NPT4" IPS4.05"1200807
1” Brass Female NPT4" IPS3.55"12200808
1” 316SS Female NPT4" DIPS3.55"1200809
1” Brass Female CC4" IPS3.55"1200810
2” Brass Female NPT4" DIPS4.05"1200811
2" 316SS Female NPT4" DIPS4.05"1200812
1” Brass Female NPT4" DIPS3.55"1200813
1” 316SS Female NPT4" DIPS3.55"1200814
1” Brass Female CC4" DIPS3.55"1200815
2” Brass Female NPT6 “ IPS - 6” DIPS4.05"1200816
2" 316SS Female NPT6 “ IPS - 6” DIPS4.05"1200817
1” Brass Female NPT6 “ IPS - 6” DIPS3.55"1200818
1” 316SS Female NPT6 “ IPS - 6” DIPS3.55”1200819
1” Brass Female CC6 “ IPS - 6” DIPS3.55"1200820
2” Brass Female NPT8” IPS - 10” DIPS4.05"1200821FM 175
2" 316SS Female NPT8” IPS - 10” DIPS4.05"1200822FM 175
1” Brass Female NPT8” IPS - 10” DIPS3.55"1200823FM 175
1” 316SS Female NPT8” IPS - 10” DIPS3.55"1200824FM 175
1” Brass Female CC8” IPS - 10” DIPS3.55"1200825FM 175
2” Brass Female NPT12” IPS - 18” IPS4.05"1200826FM 175
2" 316SS Female NPT12” IPS - 18” IPS4.05" 1200827FM 175
1” Brass Female NPT12” IPS - 18” IPS3.55”1200828FM 175
1” 316SS Female NPT12” IPS - 18” IPS3.55”1200829FM 175
1” Brass Female CC12” IPS - 18” IPS3.55”1200830FM 175
2” Brass Female NPT20” IPS - 22” IPS4.05”2200831FM 175
2" 316SS Female NPT20” IPS - 22” IPS4.05"2200832FM 175
1” Brass Female NPT20” IPS - 22” IPS3.55"2200833FM 175
1” 316SS Female NPT20” IPS - 22” IPS3.55"2200834FM 175
1” Brass Female CC20” IPS - 22” IPS3.55”2200835FM 175
2” Brass Female NPT20” IPS - 36” IPS4.05"2200836FM 175
2" 316SS Female NPT20” IPS - 36” IPS4.05"2200837FM 175
1” Brass Female NPT20” IPS - 36” IPS3.55"2200838FM 175
1” 316SS Female NPT20” IPS - 36” IPS3.55"2200839FM 175
1” Brass Female CC20” IPS - 36” IPS3.55”2200840FM 175

Electrofusion 90° Elbow

Water – 200 PSI (ASTM) / 232 PSI (ISO) | Gas – 100 PSI @ 73° F Sustainable Maximum Operating Pressure

Suitable for use on IPS SDR 11 to SDR 17 HDPE Pipe

IntegriFuse Electrofusion 90° Elbows

Nominal SizeODZUnit WeightItem Code
2" IPS2.375"3.7"1.2 lbs. 200154
4" IPS4.500"5.9"6.6 lbs.200156
6" IPS6.625"8.4"9.2 lbs. 200157
8" IPS8.625"10.0"21.80200158

Electrofusion 45° Elbow

Water – 200 PSI (ASTM) / 232 PSI (ISO) | Gas – 100 PSI @ 73° F Sustainable Maximum Operating Pressure

Designed for use on IPS SDR 11 to SDR 17 HDPE Pipe

IntegriFuse Electrofusion 45° Elbows

Nominal SizeODZUnite WeightItem Code
2" IPS2.375"2.7"0.9 lbs.200054
3" IPS3.500"3.7"2.1 lbs.200055
4" IPS4.500"4.7"5.7 lbs.200056
6" IPS6.625"6.3"8.6 lbs.200057
8" IPS8.625"8.0"22.0 lbs. 200058

Electrofusion Equal Tee

Water – 200 PSI (ASTM) / 232 PSI (ISO) | Gas – 100 PSI @ 73° F Sustainable Maximum Operating Pressure

Designed for use on IPS SDR 11 to SDR 17 HDPE Pipe

IntegriFuse Electrofusion Tees

Nominal SizeODHZUnit WeightItem Code
¾” IPS1.050” 1.5” 4.3”0.3 lbs.200600
1 ¼” IPS 1.660” 1.9” 5.5” 0.4 lbs. 200603
1 ½” IPS1.900”1.9”6.4”0.7 lbs.200604
2" IPS2.375"2.7"6.9"1.3 lbs. 200654
3" IPS3.500"3.2"8.2"3.3 lbs.200655
4" IPS4.500"3.5"10.4"5.9 lbs.200656
6" IPS6.625"4.0"13.2"17.9 lbs.200657
8" IPS8.625"4.4"15.5"43.9 lbs. 200658

Electrofusion Reducer

Water – 200 PSI (ASTM) / 232 PSI (ISO) | Gas – 100 PSI @ 73° F Sustainable Maximum Operating Pressure

Designed for use on IPS SDR 11 to SDR 17 HDPE Pipe Only

IntegriFuse Electrofusion Reducers

Nominal Sizedndn1ZUnit WeightItem Code
1” IPS x ¾” IPS1.315”1.050”3.5”0.1 lbs200500
1 ¼” IPS x 1” IPS 1.660” 1.315” 4.6” 0.2 lbs. 200551
1 ½” IPS x 1” IPS 1.900” 1.315” 5.2” 0.3 lbs. 200501
2” IPS x ¾” IPS 2.375” 1.050” 5.6” 0.5 lbs.200553
2" IPS x 1" IPS2.375"1.315"5.7"0.5 lbs.200554
2" IPS x 1 1/4" IPS 2.375"1.660"5.6"0.5 lbs.200555
2" IPS x 1 1/2" IPS2.375"1.900"5.0"0.6 lbs.200556
3" IPS x 2" IPS3.500"2.375"6.4".8 lbs.200557
4" IPS x 2" IPS4.500"2.375"8.8"1.6 lbs.200558
4" IPS x 3" IPS4.500"3.500"7.7"1.8 lbs.200559

Flex Restraint

Size ranges: 6” IPS/DIPS – 10” IPS/DIPS fusible to SDR 9 – SDR 17

12” IPS/DIPS – 63” IPS fusible to SDR 9 to SDR 26

IntegriFuse Electrofusion Flex Restraints

Nominal SizeAxial ResistanceL1L2L3WeightItem Code
6" - 63" IPS / DIPS11,240 lbs.7.50"2.45"1.56"0.42 lbs200400

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