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Electrofusion

Integrity Fusion Products has been known for their impressive product line of Electrofusion fittings since their start in 2007. Now, the IntegriFuse Electrofusion line continues to grow to include even more innovative products than ever before!

Integrity Fusion Products offers a full link of IntegriFuse injection molded, small diameter (1″-12″), and large diameter (14″-63″) IPS and DIPS Electrofusion Couplers that are manufactured in a variety of nominal pipe sizes and SDR’s. All IntegriFuse Injection Molded Electrofusion Couplers, Branch Saddles, Tradition Saddles, and Flex Restraints are manufactured and tested to the requirements of ASTM F1055, ASTM D2513, ASTM D3261, ANSI/AWWA C901 and C906, and are FM tested and approved for use with outside diameter-controlled pipe and fittings conforming to ASTM D2513, ASTM D3035, and ASTM F-714. IntegriFise Injected Molded Electrofusion Fittings can be fused to any manufacturer’s PE pipe, molded fittings, or fabricated fittings manufactured from material made from PE3408/PE4710/PE100 resin that complies to ASTM D33350.

Electrofusion is “a heat fusion joining process where the heat source an integral part of the fitting, such that when an electrical current is applied, heat is produced that melts and joins the plastic.”      – ASTM F1290-90

NOTE: Integrity Fusion Products requires that all individuals installing electrofusion fittings in permanent field applications should be done only by individuals who have a strong working knowledge of polyethylene and heat fusion methods, that have been properly trained, qualified, and hold a current training certificate issued from a recognized electrofusion fitting manufacturers authorized instructor, and that have demonstrated their understanding of these requirements by correctly preparing electrofusion test assemblies that have been qualified by recognized ASTM destructive testing. Other stipulations and regulations may apply, depending on fitting size, application, local codes, and/or jurisdictional oversight of other state and local regulating agencies.

Below is a list of fittings with their size range and SDR listed. Click on the product image for more information and product specifications.

Electrofusion Couplers

Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards.

  • Designed for Water, Gas, Industrial, and mining applications
  • Injection Molded (not machined from heavy wall pipe or billet)
  • NO Pre-heating required when fusing in colder temperatures.
  • Wider Fusion Zones for increased surface melt
  • Wider Cold Zones for more pipe stab depth flexibility
  • Melt-Flow Indicators for visual confirmation of material expansion in the fusion zones.
  • Manufactured in accordance with ASTM Fl 055
  • AWWA C901/906, NSF/ANSI 61, and FM Approved

Small Diameter
(12” and Smaller)

Large Diameter
(14” and Larger)

Electrofusion Elbows

Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards.
  • Designed for Water, Gas, Industrial, and mining applications
  • Injection Molded (not machined from heavy wall pipe or billet)
  • NO Pre-heating required when fusing in colder temperatures.
  • Wider Fusion Zones for increased surface melt
  • Wider Cold Zones for more pipe stab depth flexibility
  • Melt-Flow Indicators for visual confirmation of material expansion in the fusion zones.
  • Manufactured in accordance with ASTM F1055
  • AWWA C901/906, NSF/ANSI 61, and FM Approved
Electrofusion 90 Elbow

90º Elbow

45º Elbow

Electrofusion Equal Tees

Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards
  • Designed for Water, Gas, Industrial, and mining applications
  • Injection Molded (not machined from heavy wall pipe or billet)
  • NO Pre-heating required when fusing in colder temperatures.
  • Wider Fusion Zones for increased surface melt
  • Wider Cold Zones for more pipe stab depth flexibility
  • Melt-Flow Indicators for visual confirmation of material expansion in the fusion zones.
  • Manufactured in accordance with ASTM F1055
  • AWWA C901/906, NSF/ANSI 61, and FM Approved

Electrofusion Reducers

Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards.
  • Designed for Water, Gas, Industrial, and mining applications
  • Injection Molded (not machined from heavy wall pipe or billet)
  • NO Pre-heating required when fusing in colder temperatures.
  • Wider Fusion Zones for increased surface melt
  • Wider Cold Zones for more pipe stab depth flexibility
  • Melt-Flow Indicators for visual confirmation of material expansion in the fusion zones.
  • Manufactured in accordance with ASTM F1055
  • AWWA C901/906, NSF/ANSI 61, and FM Approved

Electrofusion Branch Saddles

Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards.
  • Designed for Water, Gas, Industrial, and mining applications
  • Injection Molded (not machined from heavy wall pipe or billet)
  • NO Pre-heating required when fusing in colder temperatures.
  • Melt-Flow Indicators for visual confirmation of material expansion in the fusion zones.
  • Manufactured in accordance with ASTM F1055
  • AWWAC901/906, NSF/ANSI 61, and FM Approved
NOTE: Required installation/restraint devices for IntegriFuse Electrofusion Branch Saddles come packaged with each fitting.

Electrofusion Transition Saddles

Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards.
  • Designed for Water, Gas, Industrial, and mining applications
  • Injection Molded (not machined from heavy wall pipe or billet)
  • NO Pre-heating required when fusing in colder temperatures.
  • Melt-Flow Indicators for visual confirmation of material expansion in the fusion zones.
  • Manufactured in accordance with ASTM F1055
  • AWWA C901/906, NSF/ANSI 61 approved
  • Available outlet Materials ANSI/ NSF-372 No-Lead Brass or 316 Stainless Steel
  • Outlets available with ANSI/AWWA CS00 Standard CC or ANSI B1.20 NPT NSF/ANSl-372 threads

Electrofusion Flex Restraint

Backed by 30+ years of experience in designing, developing and producing electrofusion fittings & equipment with strict quality management standards.
  • Designed for multi-industry applications
  • Designed to be fused directly on the surface of HDPE pipe
  • Used for Wall anchors, thrust anchors, securing mechanical connections, anchor points for vertical applications, restricting pull-back forces from pipe bursting or slip lining, and more.
  • Injection Molded (not machined from heavy wall pipe or billet)
  • NO Pre-heating required when fusing in colder temperatures.
  • Unique fusion coil design for increased axial resistance
  • Rated for 9,500 ft. lbs. Axial Restraint
  • Manufactured in accordance with ASTM Fl 055
  • AWWA C901/906, NSF/ANSI 61 approved

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